Refine your search
Collections
Co-Authors
Journals
Year
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z All
S. M, Dasharath
- Review Paper on Development of Nano Inserts for Machining HRSA Materials for Aerospace Applications
Abstract Views :80 |
PDF Views:0
Authors
Affiliations
1 School of Mechanical Engineering, Reva University, Kattigenahalli, Bangalore, Karnataka, India., IN
1 School of Mechanical Engineering, Reva University, Kattigenahalli, Bangalore, Karnataka, India., IN
Source
Journal of Mines, Metals and Fuels, Vol 70, No 10A (2022), Pagination: 416-423Abstract
In the current scenario, cutting tool industries use the powder material tungsten carbide of 60-80 microns grain size to produce cutting inserts. There are a lot of scopes to improve the properties of cutting tool materials to enhance their ability to machine challenging materials like heat resistant super alloys (HRSA). Reducing the grain size of cutting tool material powder to nano level may help to increase the strength, substrate hardness, Fracture toughness, and thermal conductivity of the cutting insert. This review studies different strategies used to develop nano powders for the cutting tool application. We observed that most of the studies focused on the latest powders used in cutting tool industries like tungsten carbide, boron carbide powders which are reduced as nano powders, pressed, and sintered with different techniques like hot isostatic pressing (HIP), Spark plasma sintering. Finally, the current research gaps and the future challenges in understanding the development of nano powders for cutting tool applications are critically discussed, providing an interpretation of the possible directions for scientific development in this field.
Keywords
HRSA, Cutting Tools, Nano Powders, Tungsten Carbide, Grain Growth Inhibitors, Spark Plasma Sintering.
References
- Nils Pothoff, Petra Wiederrkehr, Fundamental investigations on wear evolution of machining Inconel 718, Procedia CIRP 99(2021) 171–176.
- Seref Aykut, Eyup Bagci, Experimental observation of tool wear, cutting forces and chip morphology in face milling of cobalt based super-alloy with physical vapour deposition coated and uncoated tool, Materials and Design 28 (2007) 1880–1888.
- Damir Grguras, Matjaz Kern, Suitability of the full body ceramic end milling tools for high-speed machining of nickel based alloy Inconel 718, Procedia CIRP 77 (2018) 630–633.
- Krzysztof Jarosz, Kaushalendra V. Patel, Mechanistic force modelling in finish face milling of additively manufactured Inconel 625 nickel-based alloy, The International Journal of Advanced Manufacturing Technology (2020) 111:1535–1551.
- Liu Chi Hsin, Tatsuya Sugihara, High Speed Machining of Inconel 718 with High Pressure Coolant Focusing on Material Structures of CBN Tools, ijat, p.1045, (2020).
- F.M. Kustas, L.L. Fehrehnbacher, Nanocoatings on Cutting Tools For Dry Machining, Annals of the ClRP (1997) Vol. 46/1.
- H. Hegab, A. Salem, Analysis, modelling, and multiobjective optimization of machining Inconel 718 with nano-additives based minimum quantity coolant, Applied Soft Computing 108 (2021) 107416.
- Ali Mansoori, T. A. Fauzi Soelaiman, Nanotechnology – An Introduction for the Standards Community, Journal of ASTM International, (2005), Vol.2, No.6, PP.1-22.
- Xiaoyong Ren, Zhijian Peng, Effect of ZrC nanopowder addition on the microstructure and mechanical properties of binderless tungsten carbide fabricated by spark plasma sintering, Int. Journal of Refractory Metals and Hard Materials 48 (2015) 398–407.
- Guangbiao Dong, Ji Xiong, Jianzhong Chen, Effect of WC on the microstructure and mechanical properties of nano Ti(C,N)-based cermets, Int. Journal of Refractory Metals and Hard Materials 35 (2012) 159– 162.
- Xianhua Tian, Jun Zhao, Fabrication and mechanical properties of Si3N4/(W, Ti)C/Co graded nanocomposite ceramic tool materials, Ceramics International 41(2015) 3381–3389.
- K. Venkatesan, S. Devendiran, Investigation of machinability characteristics and comparative analysis under different machining conditions for sustainable manufacturing, Measurement 154 (2020) 107425.
- M. Mahmoodan, H. Aliakbarzadeh, Sintering of WC10% Co nano powders containing TaC and VC grain growth inhibitors, Transactions of Nonferrous metals society of China 21(2011) 1080-1084.
- S. Faraga, I. Konyashina, The influence of grain growth inhibitors on the microstructure and properties of submicron, ultrafine and nano-structured hardmetals – A Review, International Journal of Refractory Metals & Hard Materials 77 (2018) 12–30.
- Gourav Singla, Structural, thermal and electrochemical studies of nano tungsten carbides, Ph.D Thesis submitted to Thapar University, Patiala (2016).
- N.A. Abukhshim, P.T. Mativenga, M.A. Sheikh, Heat generation and temperature prediction in metal cutting: a review and implications for high-speed machining, International Journal of Machine Tools and Manufacture 46 (2006) 782–800.
- R. Komanduri, Z.B. Hou, A review of the experimental techniques for the measurement of heat and temperatures generated in some manufacturing processes and technology, Tribology International 34(2001) 653–682.
- Xiaoyong Ren, Zhijian Peng, Ultrafine binderless WCbased cemented carbides with varied amounts of AlN nano-powder fabricated by spark plasma sintering, Int. Journal of Refractory Metals and Hard Materials 41 (2013) 308–314.
- E. Usui, T. Shirakashi, T. Kitagawa, Analytical prediction of three-dimensional cutting process, Journal of Engineering for Industry 100 (1978) 236–243.
- T. Obikawa, T. Matsumura, T. Shirakashi, E. Usui, Wear characteristic of alumina coated and alumina ceramic tools, Journal of Materials Processing Technology 63 (1997) 211–216.
- T. Ueda, M. Sato, K. Nakayama, The temperature of a single crystal diamond tool in turning, Annals of the CIRP 47 (1998) 41–44.
- CAO Shun-hua, CAI Zhi-yong, ZHOU Jian-hua, Phase transformation of nano-grained W(Co, C) composite powder and its phase constitute, J. Cent. South Univ.Technol. (2006)06"0603"05.
- Information on https://www.kennametal.com/
- E.O. Ezugwu, Improvements in the machining of aeroengine alloys using self-propelled rotary tooling technique, Journal of Materials Processing Technology 185 (2007) 60–71.
- Information on https://www.osti.gov/servlets/purl/ 950043 [26] L.N. Lacelle, J.A. Sanchez, A. Lamikiz, A. Celaya, Plasma assisted milling of heat – resistant superalloys, Journal of Manufacturing Science and Engineering 126 (2004).
- S. Aykut, E. Baðcý, A. Kentli, O. Yazýcýoðlu, Experimental observation of tool wear, cutting forces and chip morphology in face milling of cobalt based super-alloy with physical vapour deposition coated and uncoated tool, Materials and Design 28 (2007) 1880–1888.
- M. Benghersallah, L. Boulanouar, G. Le Coz, A.Devýllez, D. Dudzýnský, Machinability of stellite 6 hardfacing, Epc Web of Conferences 6 (2010).
- N.A. Abukhshim, P.T. Mativenga, M.A. Sheikh, Heat generation and temperature prediction in metal cutting: a review and implications for high-speed machining, International Journal of Machine Tools and Manufacture 46 (2006) 782–800.
- R. Komanduri, Z.B. Hou, A review of the experimental techniques for the measurement of heat and temperatures generated in some manufacturing processes and technology, Tribology International 34 (2001) 653–682.
- M.C. Shaw, Metal Cutting Principles, Oxford University Press, London, 1984.
- E. Usui, T. Shirakashi, T. Kitagawa, Analytical prediction of three-dimensional cutting process, Journal of Engineering for Industry 100 (1978) 236– 243.
- T. Obikawa, T. Matsumura, T. Shirakashi, E. Usui, Wear characteristic of alumina coated and alumina ceramic tools, Journal of Materials Processing Technology 63 (1997) 211–216.
- T. Ueda, M. Sato, K. Nakayama, The temperature of a single crystal diamond tool in turning, Annals of the CIRP 47 (1998) 41–44.
- Shuang Yi, Guangxian Li, Songlin Ding, Performance and mechanisms of graphene oxide suspended cutting fluid in the drilling of titanium alloy Ti-6Al-4V, Journal of Manufacturing Processes 29 (2017) 182–193.
- Naohiko Sugita, Cutting temperature measurement by a micro-sensor array integrated on the rake face of a cutting tool, CIRP Annals-Manufacturing Technology 64 (2015) 77-80.
- Dimla E. Dimla Snr, Sensor signals for tool-wear monitoring in metal cutting operations-a review of methods, International Journal of Machine Tools & Manufacture 40 (2000) 1073–1098.
- Ali Basti, Tools with built-in thin film thermocouple sensors for monitoring cutting temperature, International Journal of Machine Tools & Manufacture 47 (2007) 793–798.
- Wang, Dashuang, Rongjing Hong, Xiaochuan Lin, A method for predicting hobbing tool wear based on CNC real-time monitoring data and deep learning, Precision Engineering 72 (2021) 847-857.
- Mingwei Wang, Jingtao Zhou, Milling tool wear prediction method based on deep learning under variable working conditions, IEEE Access (2020), 8, pp.140726-140735.
- Li, Yingguang, An automatic and accurate method for tool wear inspection using grayscale image probability algorithm based on bayesian inference, Robotics and Computer-Integrated Manufacturing 68 (2021): 102079.
- Vahid Nasir, Tool wear monitoring by ensemble learning and sensor fusion using power, sound, vibration, and AE signals, Manufacturing Letters 30 (2021) 32-38.
- A.R.C. Sharman, J. I. Hughes, K. Ridgway, An analysis of the residual stresses generated in Inconel 718 when turning, J. Mater. Process. Tech., (2006) Vol.173, No.3, pp. 359-367.
- M. Arunachalam, M. A. Mannan, A. C. Spowage, Surface integrity when machining age hardened Inconel 718 with coated carbide cutting tools, Int. J. Mach. Tools & Manuf., (2004) Vol.44, No.14, pp. 1481- 1491.
- I. A. Choudhury, M. A. El-Baradi, Machinability of nickel base super alloys a general review, Journal of Materials Processing Technology, (1998) Vol.77, No.1- 3, pp. 278-284.